Cleaning

Giving plastics another life - making the circular economy a reality

Vecoplan goes one step further. True-to-life plastics recycling is experiencing an ever-increasing dynamic. We are responding to the growing demands on the quality of plastic recyclates by expanding our solution competence in processing technology.

With the installation of a new demonstration and test plant for plastics cleaning, Vecoplan is underpinning its claim as a quality provider in recycling technology. Under the name Cleanic, Vecoplan operates a plant for cleaning polyolefins such as HDPE, LPDE or PP.

Our Cleaning Product Portfolio

Dry cleaning is considered a particularly environmentally friendly method for cleaning recycled plastics. Contaminants are removed without the use of water, through the application of high acceleration and impact forces.

The plastic cleaned in this way is separated from the contaminated residues and collected. The mechanical dry cleaning process can be used on all thermoplastics and allows for high throughput rates.

Our friction and intensive washers ensure powerful and efficient cleaning, even of stubborn dirt. In a two-step process combining friction and water, the plastic is first soaked, agitated, and freed of loose contaminants in the friction washer.

The high-pressure washer then takes over for thorough post-cleaning and mechanical drainage. The two systems thus complement each other perfectly to form a high-performance cleaning unit.

The high-spin dryer is used to dry plastics after washing. Even thin-walled films can be reliably dewatered through mechanical drying.

Internal friction dislodges any remaining contaminants. These are then removed along with the flushed-out water via the automatic cleaning system.

The thermal drying system is a downstream process that reduces moisture content after mechanical drying. Even very thin films can be dried in this way. This is achieved by mixing hot air with the wet plastic inside the centrifuge.

Thanks to the integrated heat exchanger, the combustion gases do not come into contact with the plastic. These indirect hot-air generators therefore offer a high level of fire safety.

Sorting by density is essential for high-quality recycling. Our hydrocyclone generates up to 22 times the force of gravity, enabling the precise separation of plastics based on their differences in density.

The resulting material fractions are of high purity and are therefore particularly valuable to the processing industry.

In the zigzag screening process, the plastic fractions are separated from one another in the air stream based on their bulk density. Light plastics are sucked upwards, whilst heavy ground material falls downwards.

This process is a simple, energy-efficient and cost-effective option for material separation.

Which material can you clean in the Cleanic?

We realise the cleaning of polyolefines such as

  • LDPE
  • HDPE
  • PP

The Cleanic offers the unique advantage that both post-consumer films and thin-walled rigid plastics can be cleaned.

The focus of the concept is on the increasing quality requirements of the recycling market. In close cooperation with a network of experts, we have developed a practical solution that meets the high demands of our customers and suits Vecoplan. A symbiosis from which you and we profit.

Saving resources – that’s what we’re all about

We reduce water and energy consumption without compromising on cleaning performance. Through intelligent systems such as dry cleaning and a well-designed water management system, we significantly reduce wastewater and energy consumption. 

Cleaning is more than washing

1
No one can hold a candle to us here: The cornerstone of effective cleaning lies in shredding, our core competence since the very beginning!
2
Washed with all waters: Washing technology requires a high level of interface knowledge. Expertise that Vecoplan has gained from many complete plant projects!
3
We are not thrown in at the deep end: we have always pursued the approach of providing you with solutions that are precisely tailored to your requirements.
4
Not just clean but sorted? At your request, we will take care of the sophisticated separation of foreign plastics for the highest quality of cleaning.
5
Water is best at the source: We offer pure dry or dry-wet, cold or hot, with or without lye. We test it out for you.

Our demand

Our processing technology transforms used films and rigid plastics into extrudable high-quality flakes,
which are given a second life in the consumer goods, packaging and cosmetics industries.

In doing so, our concept deliberately deviates from conventional paths.
We swim against the tide in order to demonstrate and exploit new possibilities. 
See for yourself.

Cutting-edge cleaning process for plastics recycling

Real plastic recycling is becoming increasingly dynamic. Due to the increasing demands on the quality of plastic recyclates, Vecoplan offers a cleaning concept that deviates from established technologies and raises the potential for saving water and energy.

The cleaning components

in detail:

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Shredder
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Dry separator
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Lye scrubber
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Friction separator
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Turbo dryer
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Screw press
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Focusbrochure dry-cleaning
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Martina Schmidt
Senior Vice President Recycling

Would you like to contact Vecoplan online?
Then use our online contact form!

Stefan Stehle
Senior Application Engineer

Would you like to contact Vecoplan online?
Then use our online contact form!