POWER-TUNING FOR YOUR VECOPLAN® TECHNOLOGY – PERFORMANCE LEAP WITH RETROFIT
IMPROVING YOUR TRIED AND TESTED TECHNOLOGY:
Vecoplan®’s machine technology is known for its robust, fully reliable design.It is also distinguished by the fact it is continuously being optimised and further developed. So that customers can benefit from both a long service life and continuous innovation, Vecoplan offers a comprehensive retrofit service.
INCREASING YOUR BENEFITS:
Installing a retrofit in the single-shaft shredder of the VAZ 2000 and VAZ 2500 RSFT series increases throughput significantly, for example. Vecoplan® is therefore successfully improving the technology for the production of substitute fuels at the same time as providing numerous application possibilities for other areas of use.
THE KEY BENEFITS OF THE W -ROTOR:
• Increased throughput
• Homogenisation of grain structure
• Reduction of worn part costs per tonne
• Longer service life of the cutting tools
• Reduced waiting times
• Increased system availability
• Quick payback on investment
A CUSTOMER PROJECT: UPGRADING THE RE-SHREDDER VAZ 2500 T
THE PROJECT REQUIRED:
• The customer reprocesses industrial waste into substitute fuel with a high calorific value
• So that the substitute fuel can be used in power, cement and lime plants, the processes are subject to strict procedural and emission-related conditions
• The improvement of material quality through the minimisation of overlengths in the reshredder was intended to increase customer demand
• At the same time, the customer wanted to increase the previous throughput rate of 4.5 to 5 tonnes/hour (at < 30 mm) to 8 tonnes/hour
THE VECOPLAN® SOLUTION:
• Development of the retrofit (W-rotor) for the U-rotor of the old machine
• Overall planning and project management
• Comprehensive customer support
• Assembly and commissioning
• Proof of performance
FROM U-ROTOR TO W-ROTOR
-
VAZ 2500 T WITH U-ROTOR
• Solid steel rotor
• Fitted with 114 cutting crowns
• Three cuts per rotor segment and rotation -
VAZ 2500 T WITH W-ROTOR
• Solid steel rotor
• Fitted with 228 cutting crowns
• Six cuts per rotor segment and rotation
• New arrangement of rotor blades
• Improved surface profile
CASE IMPRESSIONS
HIGHER THROUGHPUT, BETTER QUALITY
• The shredding rate was increased to an average of 10 tonnes/hour (peak values up to 12 tonnes/hour)
• Better grain distribution, output material is considerably more homogeneous
• Improved acceptance on the market, higher supply demand
This was the best decision since purchasing the system. The machine is now quite a different one. Frank Zimmermann (Managing Director)
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