Case Kaskada • REVOLUTIONARY FILM RECYCLING WITH VECOPLAN washing and recycling system • Vecoplan AG

REVOLUTIONARY FILM RECYCLING WITH VECOPLAN washing and recycling system

For the Bulgarian recycler Kaskada OOD we made the impossible come true: The reprocessing of film with the most difficult contaminants into high-purity granulates for profitable sales and usage! The Vecoplan washing and recycling system was fully assembled in just 10 days and since then it has been producing continuously and reliable.

Vecoplan washing and recycling system is the profitable investment for recyclers. Why? Up to now no other washing and recycling technology on the market provides even almost comparable output qualities up to the high-purity, immediately recyclable granulates – despite lowest consumption of water and energy.

THE PROJECT REQUIRED:

• Building a functioning , efficient washing and recycling plant with high output quality
• Fast installation and commissioning
• Maximum efficiency due to the lowest water, energy and chemical use

CASE COMPONENTS

  • SIZE REDUCTION 

    • V-ECO 1700
    Efficient shredding
    Compact design
    Outstanding performance

    + Incredible throughput rates
    + Extremly low operational costs
    + Highest availability
    + Consistant output quality
    + Low fines fraction (less losses)
    + Countless more benefits you cannot afford to ignore
    = Proven rapid Return on Investment



  • MATERIAL PREPARATION

    • Prepares the shredded material for the washing process
    • Larger stones and metal pieces are rejected via floating / sink method
    • Smaller stones and metal contaminations also sink and do not get in the downstream process
    • Protects other washing system modules reliably against damage

  • PLASTIC CLEANING

    • Central element of the VecoDyn washing technology
    • Based on a unique hydrodynamic process (water circulation + friction)
    • Cleans even heavily soiled plastics reliably (e.g. removal of paper labels)
    • Highest degree of purity at maximum energy efficiency

  • WATER TREATMENT

    • Removes impurities and contaminant particles through two-stage flotation process from the process water
    • Micro bubbles lead the particle to the surface for separation
    • Provides purified process water for the modules plastic cleaning and final cleaning 
    • Significantly reduces fresh water needs of the entire process

  •  THERMAL DRYING

    • Ensuring the constant residual moisture content of the material as a high performance dryer
    • Operated by electricity or gas
    • Outstandingly maintainable unit
    • Grants for reliable production process

CASE IMPRESSIONS

CUSTOMER BENEFIT

Finally it is possible to wash and recycle contaminated plastics profitably. We have been waiting a long time for such an actually functioning technology. With Vecoplan washing and recycling system we now have the solution for our film recycling that realizes a high adding value with an attractive return.

Daniel Nedev
CEO of Kaskada OOD

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