Case Non Woven EN • HIGH OPERATIONAL SAFETY AND RELIABILITY THANKS TO QUICK, SHARP CUTS • Vecoplan AG

HIGH OPERATIONAL SAFETY AND RELIABILITY THANKS TO QUICK, SHARP CUTS

Case Non Woven EN

When it came to shredding up to 1.5 tonnes of filaments, yarns and big bags every hour, Vecoplan®‘s customer needed above all a solution for the following three challenges:

1. The input material must be cut with utmost precision and cannot simply be torn apart. Only with this truly fine cutting process and the resulting homogeneity can the efficient reprocessing in the next production steps be assured.

2. It is imperative that the different materials do not get wound up around the rotor during the cutting process. Costly downtimes have resulted from this in the past with machines from other manufacturers.

3. The entire machine must be 100 % closed. The extremely fine nature of the material has led to material getting into the machine bearings of other manufacturer‘s machines in the past, causing costly damage and machine downtimes.

THE VECOPLAN SOLUTION

• Shredder VAZ 1600, type XLMFFT
• Up to 1.5 tonnes of recycling capacity per hour
• Vecoplan film and fibre rotors (FF)
• HiTorc® drive (T) with need-based speed control (pre-programmed) and up to 60 percent less power consumption (compared to a standard drive)
• Double-walled machine housing to protect against material entry
• Swivel screen for direct access to the rotor

CASE COMPONENTS

  • Case Non Woven EN

    THE SHREDDER VAZ 1600 XLMFFT


    • Up to 1.5 tonnes of recycling capacity per hour
    • Up to 60 percent less power consumption (compared to a standard
    drive) thanks to HiTorc® drive (T) with need-based speed control
    (pre-programmed)
    • Double-walled machine housing to protect against material entry

  • Case Non Woven EN

    FF-ROTOR

    • 495 mm rotor diameter/1565x2035 mm in-feed opening (XLM)
    • Vecoplan film and fibre rotors (FF rotors) with cutting crowns on
    turning inserts
    • High performance cutting unit with profiled rotor surface
    • Cutting tools with extremely low cutting clearance

  • Case Non Woven EN

    SWIVEL SCREEN

    • Swivel screen for direct access to the rotor

     

     

     

CASE IMPRESSIONS

CUSTOMER BENEFITS

INVESTMENT PROTECTION AS A PLANNING PARAMETER

The high performance capability combined with the high standard of safety and the resulting high reliability offers the customer the best conditions for reliable, growth-oriented capacity planning.

• Energy-saving shredding process with high throughput thanks to high performance cutting unit
• Long-term efficiency from optimum adjustment options for the cutting crowns
• Maximum homogeneity of the output
• Maximum operational reliability of the rotor and suction
• Increase and assurance of the entire system reliability
• Energy savings from the HiTorc® drive
• Minimum fine fraction
• Need-based performance thanks to pre-set performance parameters Simple maintenance thanks to direct access to rotor

Case Non Woven EN

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