Case RDF Kontamine • RDF PROCESSING WITH PATENTED HIGH-TECH • Vecoplan AG

RDF PROCESSING WITH PATENTED HIGH-TECH

Case RDF Kontamine

After signing a long-term RDF supply agreement with a cement works in Adana, RDF Kontamine needed to find the right processing system. They chose Vecoplan. Aside Vecoplan‘s extensive engineering and projectexperience, decisive factors included in particular the clear advantages of the high-tech solution VEZ 2500 TT for re-shredding.

With the RDF Kontamine project, Vecoplan showed what a modern RDF processing plant can do with cutting-edge technology. In close cooperation and coordination with the customer, the primary aim was to design a system that provided a continuously reliable level of high performance in terms of quality and quantity.

Case RDF Kontamine

THE PROJECT REQUIRED:

• A highly productive, complete system based on the latest technology
• Implementation of the performance parameters defined in the supply contract with the cement works in Adana.
• High profitability of the complete system for RDF Kontamine, based on availability, output capacity, energy efficiency and output quality.

CASE COMPONENTS

  • Case RDF Kontamine

    PRE-SHREDDER VVZ

    • Double-shaft shredder with high throughput rate
    • Pre-shredding to < 300 mm
    • Interchangeable knives and counterknife for even and consistent grain distribution
    • Energy efficient HiTorc® drive (2 x 155 kW)
    • Two solid steel rotors for quiet machine running and high cut-through power
    • Good accessibility for maintenance thanks to side maintenance doors

     

     

  • Case RDF Kontamine

    CONVEYOR BELTS VFB

    • Trough conveyor belts in the complete system
    • Very robust design
    • Modular structure
    • Adaptation of conveyor widths to different volume streams
    • Low cleaning thanks to modern scraper technology

  • Case RDF Kontamine

    RE-SHREDDER VEZ

    • Re-shredder specially developed for RDF processing
    • High-performance cutting unit for maximum throughput
    • Homogeneous grain distribution
    • Very robust design with high availability
    • Good accessibility for maintenance

     

     

  • Case RDF Kontamine

    SCRAPER CHAIN CONVEYOR KKF

    • Discharge conveyors for the two VEZ 2500 TT
    • Delivers RDF output to a double-shaft screw conveyor
    • Clean, closed system (closed trough)
    • Proven technology, reliable, fault-free, low maintenance

  • Case RDF Kontamine

    DOUBLE-SHAFT SCREW CONVEYOR DFS

    • Continuous, quick truckloading
    • Cleaner, simpler, more compact and robust design
    • Solid, warp-resistant steel construction

     

     

VEZ 2500 TT - TECHNICAL HIGHLIGHTS

  • Case RDF Kontamine

    PATENTED W-ROTOR

    • Maximum cutting performance
    • 288 concave knifes (60 x 60 mm) in 8 rows – each knife can be used up to 4 times
    • Homogeneous grain distribution
    • Quick blade change
    • Long service lives, low costs

  • Case RDF Kontamine

    2 X 6 COUNTER KNIVES

    • Quicker, easier change – each can be used up to 4 times
    • Individually adjustable from the outside – optimised cutting performance with narrow cutting gap

  • Case RDF Kontamine

    PATENTED HiTorc®–DRIVE

    • Frequency-controlled high torque motor, in this case each with 2 x 247 kW
    • Run-up possible
    • Energy savings of up to 20-30 % compared to conventional drives • Virtually maintenance- and noise-free with filled machine

  • Case RDF Kontamine

    SIMPLE, QUICK MAINTENANCE

    • Hydraulic maintenance flap (rear) and maintenance doors (front)
    • Fastest extraneous material removal
    • Time and cost-optimised work on knife, counter-knife and screen (replacing, switching or adjustment work)

  • Case RDF Kontamine

    PATENTIERTER W-ROTOR

    • Maximale Schneidleistung
    • 288 Konkav-Messer (60 x 60 mm) in 8 Reihen – jedes Messer bis zu 4-fach nutzbar
    • Homogene Kornverteilung
    • Schneller Messerwechsel
    • Hohe Standzeiten, niedrige Kosten

  • Case RDF Kontamine

    2 X 6 GEGENMESSER

    • Schneller, einfacher Wechsel – jeweils 4-fach nutzbar
    • Von außen einzeln justierbar – optimierte Schnittleistung durch engen Schnittspalt

  • Case RDF Kontamine

    PATENTIERTER HiTorc®-ANTRIEB

    • Frequenzgeregelter Hochmomentmotor hier mit je 2 x 247 kW
    • Anlauf unter Volllast möglich
    • Energieeinsparung von bis zu 20-30 % gegenüber konventionellen Antrieben
    • Nahezu wartungsfrei und geräuschlos bei gefüllter Maschine

  • Case RDF Kontamine

    EINFACHE, SCHNELLE WARTUNG

    • Hydraulische Wartungsklappe (hinten) bzw. Wartungstüren (vorne)
    • Schnellste Störstoffbeseitigung
    • Zeit- und kostenoptimierte Arbeiten an Messer, Gegenmesser und Sieb (Wechsel-, Umstellbzw. Justierarbeiten)

CASE IMPRESSIONS

CUSTOMER BENEFIT

OPTIMALLY IMPLEMENTED!


RDF Kontamine had high demands for this project. When it came to throughput, availability, energy efficiency, output quality and ultimately profitability, only the best would do. Vecoplan very much succeeded in this task. RDF Kontamine specifically benefits from this project in terms of:

• A complete, performance-optimised system with high output quality and profitability
• A groundbreaking RDF re-shredder from Vecoplan – with patented high-tech components
• Consistently robust technology with a high level of availability and which can handle extraneous materials
• Low energy consumption

Case RDF Kontamine

We are happy with the overall result on every level. What fascinates us is the combination of reliability and performance. Vecoplan implemented a very stable high-tech solution for us, which has paid off.

Abdullah Yalcin
Manager assistant / Environmental Engineer

Case RDF Kontamine

From the start, we were able to work with Vecoplan very closely, constructively and in search of the best possible solution. The work and input we provided ourselves were brought together seamlessly thanks to good project management.

Berrin Rabia ANDI
Plant Manager & Environmental Manager

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